Friday, March 9, 2012

Vintage 2012, Seppeltsfield Winery, vintage cellarhand


The vintage at Seppeltsfield started on Monday, Feb 20th and that means we’ll be flat out working for the next 7-8 weeks, 12h a day or night, 7 days a week. Maybe if we’re not too busy we’ll have a shift off but quite frankly that’s unlikely.
Flying over Barossa

Chateau Tanunda Winery

Welcome to Seppeltsfield

Morning glory




Honestly, this is hard work here! I cannot imagine how this was done in the earlier days, the men working there must have been made out of steel. Nowadays the work we do is peanuts compared to what it used to be about 100 odd years ago. Grapes were crushed using your feet and probably some help of machinery, after which the must (read: crushed grapes with skins) was wheelbarrowed down to the fermentation tanks. After the fermentation process finished, everything that could be run down to the presses with the help of gravity, was flushed down wooden channels (hence the name gravity flow winery), the rest again shoveled out of the tanks and wheeled down into the presses to get the most juice out from the skins. After that, maturation in oak barrels, blending and finally when the winemaker decided, bottling. Today it’s still a very special place, not only here in Barossa Valley but also in larger scale. For example there are not many wineries left in the world (well there weren’t a lot of places to start with) that still have a working gravity flow cellar. So every now and then other winemakers or people learning to be a winemaker and working elsewhere pop in to see this place. Also on daily basis there are 2-3 winery tours that take people through the premises and enable them to see how this place operates. Especially now when winemaking is running on full speed. However for the past 4 years since Seppeltsfield has new ownership, a lot has improved. The fermentation tanks that are made out of concrete and used to be covered with wax, are now being covered with stainless steel (so no tank waxing is involved), crushing, pumping over, pressing, racking is all being done with the help of machinery. Plenty of money has been invested to make this hard work a lot easier, and frankly quicker! And it has paid off! I guess a good evidence for this is that our chief winemaker Fiona Donald was chosen the 2012 winemaker of the year in Barossa.

So why is this work so hard?! Firstly because it’s physical work. A lot of it involves moving the pumps, the big heavy hoses, staying on the feet the whole day long, constantly being active and doing something, anything, everything. It took a week for the body to get used to being „punished“ 12 hours a day, 7 days a week. Let alone the fact that for the first week I worked at nightshift, from 7pm to 7am. The first week also had it’s casualties – one guy slipped from the ladder and though landed on his hands, managed to brake one small bone in his wrist. Therefore some positions were changed and I was moved to dayshift with the aim of also teaching me other jobs – operating the press, the crusher so that I could be a back-up person just in case.
What makes it also hard is the lack of sleep. Despite the fact the 6-7 hours sleep a day should be sufficent, my body does not manage to regain itself. So that is also why I asked yesterday (Thursday Mar 8th) off. A long sleep, easy relaxing day is all you need to get back on tracks. And a little visit to a masseuse doesn’t hurt either. J

My vintage actually started two days before I started at Seppeltsfield, on Saturday, Feb 18th when I went along with Annika and Merli to the vineyard where they got work a day before. The work grapepicking, by hand. As this is where the vintage really starts, I thought I’d go along with the girls and ask the winery owner if they needed an extra pair of hands, just to help out and see how it’s done. Picking is all about being quick. To cut the long story short, the workday lasted from 7am till noon, we picked about 4tons of tempranillo grapes and as I just offered to help out, never considering they’d need to pay me, the friendly owners of the winery thanked me and the girls with some of their wines. What more can you ask for. J
Handpicking at Tscharke's Place





Now what and how are we operating here at Seppeltsfield. First of all you need grapes obviously. As I said earlier, I went along to witness and experience handpicking, yet most of the grapes these days are machine harvested. The reason is obvious – less timeconsuming, less amount of people needed and what’s most important the picking can easily be done during nighttime when it’s cooler! Grapes, when they are ripe, do not like being handled in hot weather, their skins break easier, and even before they reach the crushing. Not good! That’s why the work of picking usually starts early or very early in the morning. Then it’s delivery! Truckfuls pulling up at the crusher every now and then, smaller ones, bigger ones and then there was a stupid BIG one! It took him almost 1 hour to back the trailer up to the crusher. It was just too long and too big for us. J



Followed by crushing!
Incoming grapes


Our small and mighty crusher with John making sure the stems are cleared off

Miranda, nightshift winemaker making sure we have everything in order
And filling the fermentation tanks.



Shannon in charge

Ups, got juiced :)

After which our main work starts – pumpovers and chillings to allow the juice to get more skin contact (i.e. flavours, colour, natural grape goodness), plungings (i.e. to mix the skins and juice differently than pumping over or after pumpovers when we add some additives) and additions of various additives (acids, tannins etc).
Pumpover



Got visitors - Annika, me, Merli

That cap was thick!
That's even thicker!

Juicing the cap for pressing

Plunging


Next step, after 4-6 days in the tanks the juice will be pressed (i.e. separating the juice from the skins). Most of the times successful, sometimes not so succesful. This specific spillage during our first week was about 3700 litres. Not good!









And then it’s time for pumping the juice into other tanks for storage, where also some racking is done in order to clarify the wine and separate the lees (read: residue) from the juice. As the juice continues its fermentation there, so whatever you might get one day for tasting might be a different kind of product some days later. And if the half product (sometimes it might actually end up straight in a bottle, though rarely) we’ve created is good and the potential customers like it, they buy it and send some trucks to collect the goodies. On some occasions the juice is kept for Seppeltsfield own label production, maturation and oaking. Last week me and Nick were in charge of our level where some real good wine was fermenting. As Fiona the winemaker pointed out, we did a good job keeping it that way, so who knows, maybe a 2012 vintage Seppeltsfield Shiraz or Cabernet Savignon, or a blend of those two will have been made by me. J

So this is what we do here. As I said, it’s not easy getting this good wine into a bottle and have everyone enjoy it, yet it’s interesting, rewarding and most of all good fun! J

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